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Has anyone else thought about how significant ergonomics is when designing your own tools? We often focus on function – does it cut, clamp, or measure accurately? – but sometimes wholly overlook how it feels in your hand after 30 minutes of use. A tool that's perfectly functional but uncomfortable will ultimately gather dust.I've been tinkering with designing a custom hand plane lately, and the grip has become my biggest challenge.Finding a balance between providing enough surface area for a secure hold and avoiding pressure points that lead to fatigue is surprisingly tough. Commercial planes obviously have years of refinement behind their designs, but it makes you appreciate the conscious choices they made.
It brings up the question: at what point does prioritizing perfect ergonomics outweigh focusing on absolute cutting-edge performance or innovative function in a DIY tool build? Are there any resources or approaches you've found especially helpful in learning more about ergonomic principles applicable to tool design? I'd love to hear about your experiences.